Handbook for Designing Green Cement Plants

HANDBOOK FOR
DESIGNING GREEN CEMENT PLANTS
Second Edition

By S.P. Deolalkar

Section 9

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CALCULATIONS

W2.C1

Workout for Arriving at Capacity of AF Firing System

W2.C2

Workout for Calculating Nett Heat Available From Waste Gases

W2.C3

Heat Content of Waste Gases at Different Inlet and Outlet Temperatures

W2.C4

Design of Coal Firing Pipe with Ventury

W2.C5

Calculation of Pressure Drop in a Branched Circuit

W2.C6

Balancing in a Simple Parallel Circuit

W2.C7

Sizing Silo for Clinker

W2.C8

Sizing Continuous Blending Silo

W2.C9

Sizing Storage Silo for Cement

W2.C10

Calculation of Dimensions of Clinker Storage

W2.C11

Sp. Gas Volume from Preheater

W2.C12

Vent Air from Clinker Cooler in nm³ /kg Clinker

FIGURES

W2.F1

Nomogram Showing Relation between Carbonates and Loss of Igniition

W2.F2

Nomogram for Calculating Various Moduli-1

W2.F3

Nomogram for calculating Various Modulii-2

W2.F4

Pertinent Capacities in tpd opc,ppc,bfsc etc

W2.F5

Pertinent Capacities in tpd of Gypsum, Iron Ore, Clay

W2.F6

Capacity of a Calciner Kiln

W2.F7

Nomogran for Calculating Capacity of linear Stock Pile

W2.F8

Nomogram for Calculating Capacity of Linear Stock Pile for Coal

W2.F9

Hourly Capacities

TABLES

W2.T1

Cement to Clinker Ratios

W2.T2

Capacity in MTPA from Capacity in TPD fo OPC and Blended Cements

W2.T3

Factors for Blended Cements

W2.T4

Overall Cement Clinker Ratios for Different Proportions of Blended Cements

W2.T5

Conversion and Multiplying Factors

W2.T6

Running Hours in Various Sections

W2.T7

Working out Sectional Capacities

W2.T8

Capacities of Cement Mills Making Blended Cements

W2.T9

Desirable Storages in Cement Plants

W2.T10

Storages in a Plant of 10000 tpd Capacity